In 2012, the United States proposed "Industrial Internet". In 2013, Germany proposed "Industry 4.0". In 2015, China proposed "Made in China 2025." Under the technological boom of industrial Internet of Things, AR, cloud computing, etc., many excellent manufacturing companies around the world have begun to build smart factories, and smart factories that realize automation, information and intelligence are the development trend of industrial manufacturing in the future. Then, what are the application scenarios for the main industrial robots of smart factories?
The type of packaging, the factory environment and customer needs have become a headache in packaging factories. The biggest advantage of using palletizing robots is to liberate the labor force. A palletizing machine can at least replace the workload of three or four workers. Significantly reduced labor costs. The palletizing robot is a neat and automatic palletizing packaged goods. The end effector is equipped with a mechanical interface, which can be used to change the gripper, so that the palletizing robot can be applied to more occasions. The application is in industrial production and three-dimensional warehouse. The use of palletizing robots will undoubtedly greatly increase the strength of the factory, reduce the work intensity of workers, and effectively protect the personal safety of workers in the harsh working environment.
The stamping robot can replace the tedious and repetitive labor of manual work to realize the full automation of the production machinery, and can ensure personal safety under the high-speed operation in different environments, so it is widely used in machinery manufacturing, metallurgy, electronics, light industry and Companies such as Atomic Energy, because these industries have relatively more repetitive actions in the production process, the value of using stamping robots in these industries will be high. These industries use stamping robots to produce goods with high efficiency, which brings Higher profits. Robotic full automation solution: saving manpower and material resources and reducing the cost of the company in the production process. Take out the produced products and place them on the conveyor belt or the receiving platform to upload to the designated target location. As long as one person manages or one person can watch two or more injection molding machines at the same time, the labor can be saved greatly, the labor cost can be saved, and the automatic assembly line can be realized. It can save the scope of use of the factory.
Sorting work is the most complicated part of internal logistics, and labor costs are often the most expensive. The automatic sorting robot can realize 24 hours of uninterrupted sorting; the floor space is small, the sorting efficiency is high, and the labor can be reduced by 70%; the precision and efficiency are improved, the work efficiency is improved, and the logistics cost is reduced.
Robot high-speed sorting can accurately track the speed of the conveyor belt in fast pipeline operations, visually identify the position, color, shape, size, etc. of the object, and pack, sort, arrange, etc. according to specific requirements. The flexible features greatly improve the efficiency of the production line and reduce the operating costs of the enterprise.
Performance: support RS232 / 485, TCP / IP custom communication; support EtherCAT, Modbus 485, Modbus TCP standard bus communication;
The motion control module is responsible for processing and motion control of algorithms such as machine kinematics and path planning; the visual module includes visual calibration, template matching, and image processing;
The tracking module matches the visual processing results and the operation of the external conveyor line, and performs dynamic tracking to achieve seamless interface between the machine and the vision.
The use of robots for welding operations can greatly improve production efficiency and economic efficiency; the welding parameters play a decisive role in the welding results, and the speed and dry elongation are all changed during manual welding. The robot can move at a speed of up to 3m/s or even faster. The robot welding can be improved by 2 to 4 times compared with the same manual welding efficiency, and the welding quality is excellent and stable.
Robot laser cutting
The laser cutting uses the flexible and fast working performance of the industrial robot. According to the size of the workpiece that the customer cuts, the robot can be installed or flipped, and the different products can be programmed or offline. The sixth axis of the robot is loaded with fiber laser cutting. The head performs three-dimensional cutting on irregular workpieces. The processing cost is low, and the equipment is relatively expensive at one time, but continuous, a large amount of processing ultimately reduces the overall cost of each workpiece.
The painting robot, also known as the painting robot, is an industrial robot that can automatically paint or spray other coatings.
The spray robot precisely sprays the trajectory without offset and perfectly controls the start of the gun. Ensure that the specified spray thickness is controlled to a minimum. Spraying robot spraying can reduce the waste of spraying and spraying, prolong the filtration life, reduce the sludge ash content of the spray booth, significantly lengthen the filter working time and reduce the scaling of the spray booth. Increased delivery level by 30%!
Robot vision application
Robot vision technology is to add machine vision to the industrial robot application system, and coordinate with each other to complete the corresponding work.
The use of industrial robot vision technology can avoid the influence of some external factors on the inspection accuracy, effectively overcome the influence of temperature and speed, and improve the accuracy of inspection. Machine vision can detect the shape, color, size, brightness, length, etc. of the product, and the industrial robot can complete the requirements of material positioning, tracking, sorting and assembly.